Power Driven Industrial Butter Churner
Heavy-duty SS-304 conical churning drum with 40 RPM precision reduction drive & cheese vat processing systems.
NK Dairy Equipments manufactures premium, power-driven commercial Butter Churner Machines designed for commercial dairy plants, butter processing facilities, and artisanal cheese makers across India and worldwide.
Engineered from food-grade stainless steel (AISI 304), our butter churns achieve optimal butter grain formation, maximum fat recovery, and uniform moisture & salt distribution with motorized 40 RPM beaters. Available in capacities from 50 Liters up to 500 Liters per batch.
Power Driven Butter Churner Models & Output
Engineered with 40-45% cream holding capacity per batch, optimized for rapid churning and maximum butter yield.
50 Liters Churn
Ideal for small dairies, farms & sweet shops
100 Liters Churn
Standard dairy plant production batch size
200 Liters Churn
Commercial dairy plants & butter processing
500 Liters Churn
Large automated dairy operations & cooperatives
| Technical Parameter | 50 Ltr Model | 100 Ltr Model | 200 Ltr Model | 500 Ltr Model |
|---|---|---|---|---|
| Drum Gross Capacity | 50 Liters | 100 Liters | 200 Liters | 500 Liters |
| Cream Loading Approx (40-45% Vol) | 25 Liters | 50 Liters | 120 Liters | 350 Liters |
| Output of Butter per Batch (Approx) | 12 Kg | 20 Kg | 50 Kg | 250 Kg |
| Chilled Water (Ice Bank System) | 1.5°C Chilled Water Circulation | |||
| Pasteurized Chilled Water | 5.0°C Chilled Spray Infeed | |||
| Electrical Rating | 440 V, AC, 3 Phase, 50 Hz | |||
| Drive Mechanism | 1.0 H.P. Electric Motor with Heavy Duty Reduction Gear Box (40 RPM Output) | |||
| Material of Construction | Sanitary Stainless Steel AISI 304 (Contact Parts) | |||
| Buttermilk Drain Port | 25mm Dia Stainless Steel AISI 304 Drain Valve with Blank Union | |||
Commercial Dairy Butter Churning Process Flow
Step-by-step butter manufacturing workflow: from cream temperature conditioning to high-yield churning, buttermilk separation, and butter grain working.
Automated Butter Churning & Separation Line
Cream Infeed & Chilling (1.5°C - 5°C)
Pasteurized cream with 40-45% fat content is cooled to optimum temperature via ice-bank chilled water circulation before loading into the churn barrel.
Motorized Churning (40 RPM)
Reduction gearbox rotates the conical SS-304 drum. Specially curved internal beaters agitate fat globules until butter granules break and form.
Sanitary Buttermilk Drainage
Liquid buttermilk is drained through the bottom 25mm SS-304 drain port with blank union while retaining pure butter grains inside.
Working, Salting & Butter Discharge
Chilled wash water is sprayed, butter grains are kneaded for uniform moisture/salt distribution, and finished butter is unloaded via hinged leak-proof door.
Standard Scope of Supply & Construction Details
Every NK Dairy Butter Churner is fabricated with precision engineering adhering strictly to sanitary dairy machinery norms.
Churning Barrel & Beaters
Fabricated entirely from premium grade Stainless Steel conforming to AISI 304. The internal beaters are engineered to ensure uniform distribution of salt, moisture, and fat during the working phase without grain degradation (1 Complete Unit).
Drive Mechanism & Motor
The heavy-duty drive arrangement consists of a precision reduction gearbox coupled to a 1 H.P. Electric Motor (440V AC, 3 Phase). The drum rotation is calibrated at 40 RPM for optimal kinetic agitation and butter grain aggregation.
Drive Support & MS Stand
The butter churner is sturdily supported on heavy-gauge mild steel legs fabricated from industrial pipes. Designed to rest securely with base anchoring pads on RCC floor or reinforced machine foundation to absorb dynamic rotational loads.
SS 304 Spray Pipe Accessory
Features a stainless steel (AISI 304) spray pipe mounted over the churn drum for uniform spraying of chilled water (1.5°C – 5°C) during operation. The infeed connection terminates in a complete dairy-standard SS 304 union (1 No.).
Leak-Proof Hinged Door
Engineered with a heavy stainless steel (AISI 304) manhole door with a rapid-locking clamp arrangement. Lockable in both open and closed positions. Fitted with food-grade synthetic rubber gasket conforming to international dairy standards (1 No.).
Drain Valve & End Flanges
Includes a 25mm diameter SS 304 buttermilk drain with blank union. Heavy end flanges fabricated from steel with strengthening pads ensure zero flex when coupled to the gearbox on one side and bearing on the other side.
Finish, Joints Curvature & Factory Testing
Engineered for zero-crevice sanitary operation, preventing bacterial stagnation and ensuring effortless Clean-In-Place (CIP) maintenance.
All internal and external welding joints are ground smoothly flush with the parent metal. The interior surface of the butter churn is sand blasted for non-stick butter release, while the exterior surface is circle-polished to a brilliant satin luster.
Inside radii of all welded and permanent attachment joints are maintained at at least 6mm. Where the cone portion or dished end joins the cylindrical portion of the drum, the knuckle radius is engineered to be less than 25mm to ensure perfect hydrodynamic flow.
All mild steel structural parts and stand legs undergo thorough chemical de-rusting, followed by a coat of heavy-duty epoxy primer and two coats of industrial epoxy paint of approved shade for maximum corrosion resistance in humid dairy plant environments.
Every churner undergoes a comprehensive water fill-up test at our factory floor to verify complete water tightness and zero seal leakages under static and dynamic rotation before dispatch.
Drive Machine Orientation Approval (R/H or L/H)
GENERAL NOTE: The drive motor and reduction gearbox can be mounted on either the Right Hand (R/H) or Left Hand (L/H) side of the churn drum based on your plant floor space, pipe routing, and worker movement layout.
A written approval for R/H or L/H drive orientation is confirmed with your engineering team prior to fixing the drive bracket and end flange on the churn drum.
Cheese-Making Vats & Curd Processing
Vats equipped with motorized stainless steel agitators, cutting blades, and temperature conditioning jackets for cheese, curd, and butter production lines.
Complementary Equipment for Complete Butter & Dairy Processing
Combine your butter churner with our complete range of milk processing, separation, and storage equipment for an integrated, high-efficiency dairy plant.
SS Milk Cream Separators
High Efficiency Centrifugal Separation
Heavy-duty stainless steel milk cream separators available in online and batch models. Efficiently skims fat from whole milk to feed high-purity 40-45% cream directly to the butter churner.
View Cream SeparatorsSS Dairy Mixing & Storage Tanks
Sanitary Agitated Jacketed Vessels
Insulated and dimple-jacketed stainless steel tanks for cream aging, milk chilling, flavor dosing, and storage. Maintains strict 1.5°C – 5°C chilled temperatures with low-shear agitation.
View Mixing TanksCheese Vats & Paneer Press
Curd Processing & Pneumatic Pressing
Complete cheese manufacturing equipment including motorized curd cutting knives, agitation vats, whey drainage strainers, and pneumatic pressing tables for commercial production.
View Cheese PlantsQuestions About Industrial Butter Churners
What capacities are available in NK Dairy Butter Churners?
What is the butter yield per batch?
- 50L Churn: ~25L cream loaded produces ~12 kg butter
- 100L Churn: ~50L cream loaded produces ~20 kg butter
- 200L Churn: ~120L cream loaded produces ~50 kg butter
- 500L Churn: ~350L cream loaded produces ~250 kg butter
What material is used for the churn barrel and beaters?
Can the motor drive be mounted on the Left Hand (L/H) side?
Ready to Upgrade Your Butter & Dairy Processing Line?
Contact NK Dairy Equipments today to get an official quote, dimensional drawings, and technical support for your Butter Churner and Cheese Making equipment requirements.