Homogenizer Plant
Stainless steel milk homogenizer for dairy processing industries.
Homogenizer Plant
NK dairy is the leader & pioneer in manufacturing the superior-quality Homogenizer Plants in India. Our range of Homogenizer Machines is famous among the dairy farm owners because of the reliable and effective operation it can perform. The Homogenizer Plant can be used for Dairy, Ice-cream, Cosmetics, Chemical, Flavors, Food & Beverage, Pharmaceuticals, and Textile industries.
Eliminates fat globule separation, lower curd tension, and silky mouthfeel.
What are the features of Homogenizer?
Designed for heavy-duty 24/7 continuous industrial duty with high-pressure fluidic integrity, imported wear alloys, and sanitary CIP cleanability.
High-Pressure Triplex
High-Pressure Triplex and with rugged & robust features.
Easy Crankcase Maintenance
Openable top for the crankcase and makes the maintenance easy.
Cooling & Safety Mechanism
Cooling mechanism & safety features built into continuous lubrication circuits.
Two-Stage Homogenizing Head
Two-Stage Homogenizing Head. (Manual and Hydraulic operated).
Acid & Corrosion-Resistant SS
Acid & Corrosion-resistant stainless steel for all product contact blocks.
Sanitary CIP Cleanability
Integrated Sanitary functionality for Cleaning and CIP flush cycles.
Imported Valve Metallurgy
Valve Assembly is made of Imported material like Alloy Steel, Stellite, or Tungsten Carbide.
Hardened Steel Plungers
Special hardened steel used for plungers and have smooth finished surface.
Digital Pressure Gauge
Pressure Gauge has digital working with safety interlocking.
Single "V" Ring Seals
Plunger seals consist of single “V” ring packing and they are of superior material.
Sanitary Design for CIP
Sanitary Design for CIP Cleaning across all fluid path blocks.
Safety Interlocking
Imported Digital type Pressure Gauge with safety interlocking features.
Smooth Plunger Finish
Smooth finished surface for the Plungers and made of hardened steel.
What are the various advantages the dairy industry can get?
By fractionating fat globules below 1 micron under intense shearing pressure, our homogenizers revolutionize dairy product consistency, cream suspension, and organoleptic mouthfeel.
Industrial Homogenization Applications
Application for Dairy Industry
Milk, Evaporated Milk, Condensed Milk, Baby Foods, Chocolate Milk, Yoghurt, Creams, Cheese, Recombined Dairy Products, Flavoured Milk, Reconstituted Milk Products, Sterilized Cream, and Ice Cream.
Application for Ice-Cream Industry
Homogenizers help to make the ice-cream mix with better consistency and the results are exceptional. It makes the product taste better and of good quality. This is the reason, the ice-cream has an excellent texture.
Application for Food & Beverage Industry
Beverage-emulsion, Flavour-emulsion, Tomato products, Syrups, Colors, Juices Purees and pastes, Chocolate products, Fruit pulps, honey, Essential oil emulsions, Margarine, Sauces, and puddings.
Additional Industry Benefits
Considerable increase in surface area • Effective use of active agents • Excellent blending of additives • Low-cost production • Control of viscosity • Accelerated chemical reaction • Uniformity of density • Improved stability.
Homogenizer Plant Capacity & Engineering Specs
Comparative parameters of our pilot scale, standard commercial, and high-capacity industrial homogenizer models.
| Specification Parameter | Pilot / Small Plant Model | Standard Commercial Model | Industrial High-Capacity (10,000) |
|---|---|---|---|
| Processing Capacity | 100 LPH to 500 LPH | 1,000 LPH to 5,000 LPH | 5,000 LPH to 10,000+ LPH |
| Working Operating Pressure | 150 to 200 Bar (2,175–2,900 PSI) | 200 to 250 Bar (2,900–3,625 PSI) | Up to 300 Bar (4,350 PSI Max) |
| Homogenizing Head Type | Single / Two-Stage Manual | Two-Stage (Manual / Hydraulic) | Two-Stage Hydraulic with Digital Safety |
| Valve & Seat Metallurgy | Stellite / Hardened Alloy Steel | Tungsten Carbide / Stellite | Imported Tungsten Carbide / Stellite Alloy |
| Plunger Construction | Hardened Chrome Plated SS Plungers | Finished Hardened Steel Plungers | Ceramic / Special Hardened Steel Plungers |
| Plunger Seals | Single “V” Ring Packing | Single “V” Ring Superior Packing | Water-Cooled Single “V” Ring Packing |
| Cleaning & Hygiene | Sanitary CIP Cleanable | Sanitary CIP Integrated | Automated CIP & SIP Ready |
Questions on Homogenizer Plants & Operation
What is the difference between single-stage and two-stage homogenization?
The first stage applies 80–85% of total high pressure (e.g. 180–200 Bar) to disrupt and fragment fat globules into micro-particles. The second stage applies lower pressure (30–50 Bar) to break up clusters and prevent fat globule re-coalescence, guaranteeing maximum product stability.
Why are imported tungsten carbide and stellite valves essential?
Operating at intense pressures exceeding 200–250 Bar creates severe velocity shearing and cavitation. Imported Stellite and Tungsten Carbide alloys resist erosion, ensuring long-term micronization efficiency and extended maintenance intervals.
Can NK Dairy homogenizers be integrated with continuous HTST pasteurizers?
Yes, our homogenizers are specifically engineered for downstream or upstream inline integration with continuous Plate Heat Exchanger (HTST) pasteurizer loops, complete with booster pumps and bypass relief valves.
How does homogenization enhance ice-cream and yogurt texture?
In ice cream, homogenization yields uniform air overrun and avoids coarse ice crystal formation. In yogurt and curd, it lowers curd tension, creating a rich, velvety consistency without watery syneresis (whey separation).
Consult with Homogenizer Plant Specialists
Contact NK Dairy Equipments for genuine high-pressure homogenizer plants, two-stage homogenizing heads, triplex pumps, and turnkey dairy line integration across India.
Request Homogenizer Quotation
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